Risk Assessment for Gas Chlorination Units of Water and Wastewater Treatment with FMEA Method

Document Type : Research Paper

Authors

1 Chemical Engineering Department, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, Iran

2 Hirad industrial company

3 Head of Chlorination Office, Mashhad water and wastewater company. Mashhad. Iran

4 Head of R&D office, Mashhad water and wastewater company

5 Member of R&D office, Mashhad water and wastewater company

6 Member of Chlorination office, Mashhad water and wastewater company

Abstract

In the present paper, based on case study, risk measurement using failure mode effects analysis (FMEA1) methodology was performed in 4 chosen water and wastewater treatment plants in Mashhad. In this method, first the chlorination units were categorize to 6 classes including cylinders storage, chlorination room, gas cylinders, transportation of chlorine gas, joints of chlorination equipment, and educational systems of employee and management. The different potential modes of failures of these water and wastewater treatment units were listed and the severity rating, occurrence rating, and detectability rating were determined with interviewing the experts. According to these, risk priority number was calculated and the risk of mode of failure was prioritized in the parts of the water and water treatment plants. The results indicate that in general, the first priorities corresponded to the risks in terms of electrical and transportation; and using standard equipment and appropriate means of transport were suggested.

Keywords


 
دشتی، ع.، رزم آرا، ح.، روستا، ه.، محسن زاده، ح.، و عمرانی فرد، ح.، (1398)، "بررسی و شبیه‎سازی آنالیز پیامد و ریسک انتشار گاز سمی کلر در صورت بروز حادثه در تصفیه‎خانه‎های منتخب شرکت آبفای مشهد"، گزارش پروژه شرکت آب و فاضلاب مشهد، دانشگاه فردوسی مشهد، مشهد، ایران.  
رسول‎زاده، م.، و براتی، ج.، (۱۳۹۵)، "ارائه راهبردهای افزایش درآمد در شرکت آب و فاضلاب: مطالعه موردی آبفای مشهد"، فصلنامه علوم و مهندسی آب و فاضلاب، 1(1)، 20-27.
ستوده مرام، ک.، (۱۳۹۸)، "ارزیابی و مدیریت ریسک ایمنی، بهداشت و زیست‎محیطی تصفیه‎خانه فاضلاب ارومیه با استفاده از روش FMEA"، فصلنامه علوم و مهندسی آب و فاضلاب، 4(1)، 24-33.
Abdel-Fatah, M. A., Shaarawy, H. H., and Hawash, S. I., (2019), “Integrated treatment of municipal wastewater using advanced electro-membrane filtration system”, SN Applied Science, 1(10), 1153.
Anthony, E.T., Ojemaye, M.O., Okoh, O.O., and Okoh, A.I., (2020) “A critical review on the occurrence of resistomes in the environment and their removal from wastewater using apposite treatment technologies: Limitations, successes and future improvement”, Environmental Pollution, 263(Part A), 113791.
Babiker, A., Amer, Y.S., Osman, M.E., Al‐Eyadhy, A., Fatani, S., Mohamed, S., Alnemri, A., Titi, M. A., Shaikh, F., Alswat, K.A., Wahabi, H. A., and Al-Ansary, L.A., (2018), “Failure Mode and Effect Analysis (FMEA) may enhance implementation of clinical practice guidelines: An experience from the Middle East”, Journal of Evaluation in Clinical Practice, 24(1), 206-211.
Ben-Daya, M., (2009), “Failure mode and effect analysis”, In: M., Ben-Daya, S., Duffuaa, A., Raouf, J., Knezevic, D., Ait-Kadi, (eds.), Handbook of Maintenance Management and Engineering, 75-90.
Bowles, J. B., (2002), “Failure modes and effects analysis”, Computer Science and Engineering, University of South Carolina.
Carra, I., Fernandez Lozano, J., Autin, O., Bolton, J.R., and Jarvis, P., (2020), “Disinfection by-product formation during UV/Chlorine treatment of pesticides in a novel UV-LED reactor at 285 Nm and the mitigation impact of GAC treatment”, Science of the Total Environment, 712, 136413.
Chu, Z., Chen, K., Xiao, C., Ji, D., Ling, H., Li, M., and Liu, H., (2020), “Improving pressure durability and fractionation property via reinforced PES loose nanofiltration hollow fiber membranes for textile wastewater treatment”, Journal of the Taiwan Institute of Chemical Engineers, 108, 71-81.
Dhillon, B. S., (1992), “Failure modes and effects analysis-bibliography”, Journal of Microelectronics Reliability, 32(5), 719-731.
Gheibi, M., Karrabi, M., and Eftekhari, M., (2019), “Designing a smart risk analysis method for gas chlorination units of water treatment plants with combination of failure mode effects analysis”, Journal of Ecotoxicology and Environmental Safety, 171(30), 600-608.
Ghernaout, D., and Elboughdiri, N., (2020), “Is not it time to stop using chlorine for treating water?”, Open Access Library Journal, OALib, 07(01), 1-11.
Goble, W., (2012), “The FMEA method, A powerful reliability tool for data analysis that lasts for decades”, INTECH March/April, 15-20.
Kiran, D. R., (2016), “Failure modes and effects analysis”, In: D.R., Kiran, (ed.), Total Quality Management: Key Concepts and Case Studies, Butterworth-Heinemann, United Kingdom.
Liu, B., Hu, Y., and Deng, Y., (2018), “New failure mode and effects analysis based on D numbers downscaling method”, International Journal of Computers Communications & Control, 13(2), 205-220.
Prabu, S. L., Suriyaprakash, T., Kandasamy, R., and Rathinasabapathy, T., (2020), Effective Waste water treatment and its management, In Waste Management, IGI Global, pp. 49-72.
Stamatis, D. H., (2003), Failure mode and effect analysis: FMEA from theory to execution, ASQ Quality Press, United States.
Srivastava, P., Agrawal, M., Aditya Narayanan, G., Tandon, M., Tulsian, M. N., and Khanduja, D., (2019), Risk analysis of water treatment plant using fuzzy-integrated approach, Part of the Advances in Intelligent Systems and Computing book series (AISC) 741, 761-770.
Wicaksono, A., and Karnaningroem, N., (2019), “Minimizing failure risk of refill drinking water production in Rungkut District Surabaya using Failure Mode and Effect Analysis (FMEA)” IOP Conference Series, Earth Environmental Science, Indonesia, pp. 8-9.